Case Studies | ScalerX India LLP

Food Processing – COD & TSS Reduction

Id Fresh Foods India Pvt Ltd

Challenge

High COD and TSS affecting discharge compliance and treatment efficiency.

Solution

ScalerO₃ Ozone System + DAF Integration with advanced control systems

Results

COD reduced by 85-90% consistently
TSS levels below 30 mg/L achieved
Improved flotation and settling rates by 40%

Outcome:

Consistent discharge compliance with CPCB norms, 35% reduction in chemical usage, and reliable year-round operation

Swimming Pool – Color & BOD Control

Sahara City – Aamby Valley

Challenge

Disinfection, odor, and color removal for swimming pool water reuse.

Solution

Ozone + UV + Nano-bubble infusion system with automated controls

Results

Color removal >85% (from 150 HU to <20 HU)
BOD reduced to <10 mg/L suitable for reuse
Complete chlorine residual elimination

Outcome:

Reuse-ready treated water meeting IS 10500 standards, 40% reduction in freshwater demand, and chlorine-free operation

Dairy – Oil & Grease Management

Mondelez International (Cadbury)

Challenge

High oil & grease (150-200 mg/L) causing operational instability in biological treatment.

Solution

Nano bubble infusion + Ozone system with pH adjustment

Results

Oil & grease reduced to <20 mg/L consistently
Treatment cycles reduced by 35%
Sludge production decreased by 25%

Outcome:

Stable plant operation with 99% uptime, 45% lower chemical dosing, and reduced maintenance costs

Pharmaceutical – Tertiary Polishing

ACG Pharmapack Ltd

Challenge

Residual COD (80-100 mg/L), odor, and trace organics in treated effluent.

Solution

AOP reactor + UV disinfection with advanced monitoring

Results

COD reduced to <30 mg/L (reuse levels)
Complete odor elimination (zero THM formation)
Trace organics removal >95%

Outcome:

Safe reuse water meeting WHO standards, regulatory compliance achieved, and 40% water recycling implemented

Municipal STP – High BOD Reduction

City STP Chamba, Himachal Pradesh

Challenge

Very high BOD (~2800 mg/L) and TSS in STP outlet affecting discharge.

Solution

Ozone System + UV disinfection with flow equalization

Results

BOD reduced from 2800 → below 30 mg/L
TSS <20 mg/L consistently achieved
Clear, odor-free treated water output

Outcome:

Reuse-ready effluent for irrigation and municipal applications, meeting CPCB Class B standards consistently

Municipal STP – Odor & Color Control

L&T Finance – Mumbai STP

Challenge

Strong sewage odor and visible color in treated water for reuse.

Solution

Ozone System for odor and color oxidation with UV polishing

Results

Odor significantly reduced
Water clarity improved
Suitable for non-potable reuse

Outcome:

Effective odor and color control without major civil modification; improved acceptance of reuse water

Industrial ETP – Advanced Oxidation Polishing

Vidya Herbs Pvt Ltd

Challenge

Residual COD and color after biological treatment, difficulty meeting discharge norms.

Solution

ScalerOX Advanced Oxidation Process (AOP) with integrated ozone + UV oxidation

Results

Significant COD and color reduction
Improved effluent stability
Compliance with discharge standards

Outcome:

Reliable polishing solution enabling reuse and regulatory compliance without expanding biological systems

Commercial STP – Flushing Reuse

Godrej City

Challenge

Treated STP water with odor and microbial concerns for toilet flushing reuse.

Solution

Ozone System for odor control + UV disinfection + Nano-bubble Infusion

Results

Odor-free treated water
Significant reduction in microbial load
Stable water quality for flushing reuse

Outcome:

Safe and sustainable reuse of treated sewage water, reducing fresh water consumption in large commercial facility

Hospital – Water Disinfection

Acharya Shri Nanesh Hospital

Challenge

High microbial risk in treated water, strict hygiene and safety requirements.

Solution

UV Disinfection System + Ozone System for upstream oxidation

Results

99.99% pathogen inactivation achieved
Improved water safety
Reduced chemical disinfectant use

Outcome:

Compliance with healthcare water quality requirements (WHO/IS 10500), reduced infection rates, and reliable operation

Cooling Tower – Biofouling Control

Foxconn (Apple Vendor Project)

Challenge

Biofouling, slime, and microbial growth with high chemical consumption.

Solution

Ozone System + Nano/Microbubble Infusion

Results

Reduced biofouling and slime formation
Lower chemical dosing
Improved heat transfer efficiency

Outcome:

Cleaner cooling system, lower operating costs, and improved asset life

Chemical Industry – High COD Load

Huber Group (Vapi, Gujarat)

Challenge

High COD and refractory compounds, difficulty in meeting discharge norms.

Solution

ScalerOX Advanced Oxidation System with ozone-based oxidation + UV enhancement

Results

Significant COD reduction
Improved effluent biodegradability
Stable downstream treatment performance

Outcome:

Effective high-load COD management without expanding primary treatment infrastructure

Industrial ETP – Color & COD Removal

Chemical Manufacturing Unit

Challenge

Persistent color and high COD in textile dye manufacturing effluent.

Solution

Advanced Oxidation Process with hydrogen peroxide enhancement

Results

Color removal >90% achieved
COD reduction by 75-80%
Meeting discharge color standards

Outcome:

Reliable color and COD removal enabling compliance with stringent discharge standards

Aquaculture – Water Quality Management

High-Tech Shrimp Farm

Challenge

Maintaining optimal dissolved oxygen and controlling pathogens in aquaculture.

Solution

Ozone disinfection + Nano-bubble oxygen infusion system

Results

Dissolved oxygen maintained >6 mg/L
Pathogen reduction >99%
Improved survival rates

Outcome:

Enhanced aquaculture productivity with improved water quality and reduced disease incidence

Real-World Case Studies

Featured Case Studies

Food Processing – COD & TSS Reduction

Challenge

Solution

Results

Swimming Pool – Color & BOD Control

Challenge

Solution

Results

Dairy – Oil & Grease Management

Challenge

Solution

Results

Pharmaceutical – Tertiary Polishing

Challenge

Solution

Results

Municipal STP – High BOD Reduction

Challenge

Solution

Results

Municipal STP – Odor & Color Control

Challenge

Solution

Results

Industrial ETP – Advanced Oxidation Polishing

Challenge

Solution

Results

Commercial STP – Flushing Reuse

Challenge

Solution

Results

Hospital – Water Disinfection

Challenge

Solution

Results

Cooling Tower – Biofouling Control

Challenge

Solution

Results

Chemical Industry – High COD Load

Challenge

Solution

Results

Industrial ETP – Color & COD Removal

Challenge

Solution

Results

Aquaculture – Water Quality Management

Challenge

Solution

Results

Proven Performance. Real-World Results.

Key Benefits

Industries We Serve

Why SCALERX INDIA LLP

Let's Solve Your Water Challenge

Contact ScalerX India LLP